Custom Rubber Extrusions
Custom Rubber Extrusions Made in the USA
If you need custom rubber extrusions in any shape, size, material, or color, our team is ready to deliver. As an AS9100-certified American manufacturer since 1961, we specialize in producing precision-engineered rubber parts that meet the most demanding aerospace, industrial, and commercial standards.
From bumpers, gaskets, seals, and tubing to door and window profiles, we manufacture both standard and fully customized rubber extrusions that perform reliably in any environment. Our capabilities cover solid and hollow profiles, from simple to highly complex profiles and geometries, in a wide range of materials including EPDM, silicone, neoprene, nitrile (NBR), Viton™, and more.
With tens of thousands of successful custom extrusions produced, we know how to turn your specifications into durable, high-quality components—made entirely in the USA. Whether you need to match an existing part or develop a new profile, our VIP support team is here to help you get exactly what you need.
Uses For Extruded Rubber Parts
Custom rubber extrusions are essential across industries that demand durable, long-lasting sealing, insulation, and protective components. Engineered to perform in harsh environments, these U.S.-made rubber extrusions provide consistent performance in applications involving movement, vibration, chemicals, high temperatures, and continuous use. As a custom rubber extrusion manufacturer, we supply profiles tailored to your exact specifications.
Industries That Rely on Custom Rubber Extrusions
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Automotive & Transportation:
Rubber door seals, window gaskets, weatherstripping, trim, and vibration-control profiles. -
Aerospace & Defense:
High-performance rubber seals, fuel-resistant extrusions, vibration-dampening components, and spec-driven profiles that meet BMS, BAC, AMS, and MIL-R requirements. -
Construction & Architectural:
Rubber glazing seals, expansion joints, architectural weatherstripping, façade, and window trim. -
Marine & Offshore:
Saltwater-resistant rubber seals, protective bumpers, edge trim, and hatch gaskets.
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HVAC & Appliance:
Moisture-barrier seals, thermal insulation extrusions, compressor gaskets, and cabinet seals. -
Industrial Equipment & Heavy Machinery:
Impact-resistant bumpers, protective covers, and custom rubber sealing solutions for machinery. -
Medical, Food, & Consumer Products:
Precision profiles, sanitary-grade extrusions, and custom rubber components for devices and equipment. -
Electrical & Electronics:
Insulating rubber profiles, dielectric barriers, wire, and cable management seals. - Custom: Our parts are hard at work in almost any industry you can imagine!
Types of Custom Extrusions
| Bellows | E Seals | Roll in glazing |
| Bulb Seals | E Shapes | Seals |
| Bumpers | Gaskets | Setting Blocks |
| C Channels | H Seals | Strips |
| Components | H Shapes | Vibration Dampeners |
| D Shape Gaskets | Half Round Gaskets | Weatherstrippings |
| D Shapes | Keys | Window Seals |
| Door Gaskets | Molded Components | Custom Profiles |
| Door Seals | O-Rings | Color-Matching |
| Double Bulb Seals | Profiles | Splicing Available |
Always Custom for Your Job
When you need a custom rubber extrusion for your application, Vip can create one to your exact specifications. We don’t stock any premade extrusions – your parts will ALWAYS be extruded to order in the material and profile you need.
Materials For Extruded Rubber Parts
At Vip Rubber and Plastic Company, we offer a comprehensive range of high-performance rubber materials engineered for custom rubber extrusions across aerospace, automotive, industrial, marine, construction, and defense markets. Our compounds are selected for durability, chemical resistance, heat stability, and long-term performance—ensuring every extrusion delivers consistent quality and reliability.
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Buna-S (SBR): General-purpose material used in countless industrial applications
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Butyl: Excellent gas impermeability and sealing performance
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Ecoprene & Neoprene: Weather, ozone, and moderate oil resistance
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EPDM: Outstanding outdoor durability, UV resistance, and longevity
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Nitrile (NBR): Superior oil, fuel, and automotive fluid resistance
- Fluorosilicone: High-end resistance to chemicals, fuels, and extreme temperatures
- FKM Viton™: Exceptional heat and chemical performance for harsh environments
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Natural Rubber: High flexibility, strength, and resilience
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Aerospace-Grade Materials: Meets ZZ-R-765 and A-A-59588 specifications
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Custom Formulated Compounds: Engineered in-house for specialized performance, color, or environmental conditions
Extruded Rubber Process
At Vip, we understand that your application demands more than just a basic extrusion – it requires precise finishing and configuration options to ensure seamless integration into your products. Our comprehensive processing capabilities give you complete flexibility in how your parts are delivered and assembled.
We offer multiple configuration options to meet your exact needs: extrusions can be supplied in convenient coiled form for easy storage and handling, or precision-cut to specified straight lengths for immediate use. For applications requiring enhanced dimensional stability, we provide pole-curing services, and our advanced forming techniques allow us to create complex shapes with tight corners that maintain their integrity under stress.
Beyond basic extrusion, our finishing services include hot or cold bonding for permanent connections, professional splicing for continuous lengths, and pressure-sensitive adhesive application for easy field installation. We also offer precise color matching to meet your aesthetic or coding requirements, ensuring your extrusions integrate perfectly with your existing products or brand standards.
Meeting Industry Standards
We know various industrial applications require rubber extrusions manufactured to precise specifications. Vip Rubber & Plastic has the capabilities of creating extrusions from particular spec materials and to particular standards such as REACH compliance and AS9100 Rev D.
Visit our spec materials and quality pages to learn more.
Work with a Company You Can Rely On
As a family-owned company since 1961, we have decades of experience creating AS9100 and ISO9001 certified rubber products in the United States for all industries. Your team at Vip Rubber and Plastic is here to help you thrive, grow, and not just meet – but exceed – your toughest manufacturing challenges.
With industry-best customer service and a support team based entirely in the United States, know that you will be able to talk through all the specifics of even your toughest project – and have it delivered right the first time.
We are your go-to company for custom rubber extrusions. Contact our team today for a quote.
Rubber Extrusion FAQs
What is the minimum order quantity for custom rubber extrusions?
We work with businesses of all sizes and can accommodate both prototype runs and high-volume production orders. Since all our extrusions are made-to-order, we'll work with you to determine the most cost-effective quantity for your specific needs. Contact our team to discuss your project requirements.
How long does it take to receive custom rubber extrusions?
Lead times vary depending on the complexity of your profile, material selection, and order quantity. You will receive a lead time estimate with your quote.
At Vip Rubber & Plastic, we ensure each material is perfectly compounded and each part is manufactured to exacting standards. In addition, all orders must go through a rigorous review, and parts do not leave our facility without being inspected by our experts.
Can you match an existing rubber extrusion or work from a sample?
Absolutely. We can reverse-engineer existing parts, work from samples, or create extrusions from your drawings and specifications. Our engineering team uses precision measurement tools to ensure exact replication of your existing profiles, including material composition analysis to match performance characteristics.
What tolerances can you hold on custom rubber extrusions?
We manufacture to RMA (Rubber Manufacturers Association) standards and can achieve tighter tolerances when required. Typical commercial tolerances range from ±0.005" to ±0.030" depending on the dimension and material. For aerospace and military applications, we routinely meet more stringent specifications. Our team will review your specific tolerance requirements during the design phase.
Do you provide samples or prototypes before full production?
Yes, we can provide sample lengths for testing and approval before proceeding with full production runs. This allows you to verify fit, form, and function in your application. For complex projects, we often recommend prototype runs to ensure the extrusion meets all your requirements before committing to larger quantities.
Contact Our Team of Experts Today
Vip Rubber and Plastic is one of the best rubber and plastic manufacturing facilities in America.
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