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Solar Panel Gap Seals

Custom Santoprene TPV Extrusions for Solar Industry

At VIP Rubber & Plastic, we manufacture custom solar panel gap seals designed to perform in demanding outdoor environments. Using high-performance Santoprene TPV, our extruded seals provide long-term durability, flexibility, and consistent sealing for commercial solar installations.

From solar carports to rooftop and ground-mounted systems, our sealing solutions are engineered to protect against weather, accommodate movement, and maintain performance over time.

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A Reliable Source For

Solar Gap Seals

Vip Rubber and Plastic manufactures custom gap seals from Santoprene TPV for the solar industry. Manufacturing custom extrusions for 65+ years, we have the expertise and network to provide high-quality extrusions for your application.

Why Santoprene TPV?

Santoprene TPV is a thermoplastic vulcanizate that combines the resilience of rubber with the efficiency of thermoplastics. It is widely used in applications that require long-term exposure to outdoor conditions.

Material Benefits:

  • Excellent resistance to UV, ozone, and weathering

  • Maintains flexibility across a wide temperature range

  • Strong compression set resistance for long-term sealing performance

  • Resistant to water, moisture, and environmental exposure

  • Suitable for complex extruded profiles and co-extrusions

Applications in Solar Installations

Our custom solar gap seals are designed to meet the needs of commercial and industrial solar systems.

Typical Applications Include:

  • Solar carport sealing systems
  • Panel-to-panel gap sealing
  • Rooftop solar mounting structures
  • Ground-mounted solar arrays
  • Expansion joints and structural interfaces

Each profile is engineered to fit securely within your system while allowing for thermal expansion and movement.

Built for Demanding Environments

Solar installations are exposed to continuous environmental stress. Our Santoprene TPV gap seals are engineered to withstand:

  • Prolonged sun exposure

  • Temperature fluctuations

  • Wind, rain, and debris

  • Mechanical movement and vibration

The result is a sealing solution that helps maintain system integrity and reduce maintenance over time.

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Vip Rubber & Plastic's Capabilities

Custom Extrusion & Fabrication

With decades of experience in rubber and plastic manufacturing, VIP Rubber & Plastic delivers precision extruded components tailored to your application.

Capabilities Include:

  • Custom extrusion of Santoprene TPV profiles

  • Tight tolerance manufacturing for consistent fit and performance

  • Cut-to-length parts or fabricated assemblies

  • Secondary operations, including splicing and adhesive application

  • Scalable production from prototype to full volume

Our team works closely with customers to develop solutions that meet both performance requirements and installation needs.

Solar Gap Seals for Commercial Applications

Our solar gap seals are designed specifically for large-scale, performance-driven applications.

Vip Rubber & Plastic supports:

  • Solar developers and EPC contractors

  • Commercial and industrial installers

  • Infrastructure and energy projects

 

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If you are designing or installing a solar system and require custom gap sealing solutions, our team is ready to assist.

Request a quote today to get started.
Provide your specifications or drawings, and we will develop a custom Santoprene TPV extrusion to meet your requirements.

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Vip Rubber and Plastic is one of the best rubber and plastic manufacturing facilities in America.

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IMPORTANT: Please do not upload Controlled Unclassified Information (CUI) to this online RFQ portal. To securely submit documents containing CUI, contact us directly at team@viprubber.com.